Industry

  • Manufacturing steps

    Aerospace

    Aerospace

    Benefits

    • Freedom of geometry
    • Shortened development time
    • Component made from batch with corresponding material properties
    • Weight optimization

    Material choices

    The LaserCUSING machines are available for processing the following material groups:

    • stainless steels
    • aluminium alloys
    • titanium alloys
    • nickel-based alloys

    Applications


    AIRBUS A350 XWB - 1st part produced by 3D metal printing

    Part manufactured by the M2 cusing machine

    New design:

    • weight reduction: - 40%
    • increasing rigidity: +30%
    • 95% of material used compared to 5% in conventionnal production
    • conventionnal production: 370 g
    • 3d printing: 222 g
  • Manufacturing steps

    Medical-Dental

    Medical-Dental

    Benefits

    • Efficient production of unique specimens with maximum precision and cost-effectiveness
    • Standardised manufacturing process for unique specimens and small batches with a constantly high level of quality
    • 50% time saving compared with casting

    Material choices

    Dentaurum, the leading company on the field of non-precisous metal alloys, manufactures exclusive powder materials to Concept Laser:

    • Remanium star - cobalt-chronium
    • Rematitan - titanium
    Both of them benefit from the CE 0483 requirement.

    The machines are also suitable for processing the following material groups:

    • titanium alloysécharger la documentation
    • pure titanium
    • cobalt-chronium alloy
    • stainless steels

    Applications


    Removable partials

    • Machine: M2 cusing
    • Material: dental remanium star CL
    • Advantages: time and cost saving in manufacturing, removable partials with a constantly very good level of quality thanks to the use of a standardised manufacturing process.

    Disc prothesis

    • Machine: MLab cusing 200 R
    • Material: CL 41TI ELI-TiAI6V4 ELI
    • Advantages: single-step production process, prothesis with optimal surface shell for bone adaptation, prothesis can be adapted to the individual spine and natural movements.

    Spinal implant

    • Machine: M2 cusing
    • Material: CL 42TI - pure titanium
    • Advantages: patient-specific implants can be manufactured rapidly with no need of any type of tooling, macroporous structures can be completely or partially integrated into the implant, which support ingrowth of bone tissue into the implant.
  • Manufacturing steps

    Mold

    Mold

    Benefits

    • Shortening of the manufacturing time for mold inserts thanks to near net shape manufacturing
    • Shorter reworking time, since there is no rough machining process required
    • High-quality product delivers considerable competitive advantage
    • Cycle time saving of 20-30%
    • Lower unit costs

    Available materials

    Material choices

    The machines are suitable for processing the following material groups:

    • stainless steels
    • hot-work steels
    • stainless hot-work steels
    • nickel based alloys

    Applications


    Mold insert for aluminium die-casting

    • Machine: M2 cusing
    • Material: 1.2709 steel (CL 50WS)
    • Advantages thanks to integration of a conformal cooled tool insert in cavity 2: significantly improved product quality thanks to the reduction of cavity formation, 50% less scrap rate based on the target error characteristic, time and cost saving.

    Mold insert for vacuum cleaner - lid injection-mold in serial production

    • Machine: M2 cusing
    • Material: hot-work steel 1.2709 (CL 50WS)
    • Measurable advantages thanks to patented conformal parallel cooling: quality optimisation, reduction in the cycle time and unit costs.
  • Manufacturing steps

    Automotive

    Automotive

    Benefits

    • Shortened development time and much lower cost
    • Component made from batch material with corresponding material properties
    • Direct fitting in the test vehicule possible after the manufacturing process

    Material choices

    The laserCusing machines are suitable for processing the following material groups:

    • stainless steels
    • aluminium alloys
    • titanium alloys
    • nickel-based alloys

    Applications


    Gear Box

    • Machine: XLine 2000R
    • Material: aluminium alloy CL 31AL (AISi10Mg)
    • Advantages: reduction in the costs and manufacturing time.

    Sheet metal parts for the development of a prototype vehicule

    • Machine: M2 cusing
    • Material: CL 20ES (1.4404)
    • Advantages: no need for any reshaping and embossing tools in the development phase, first parts from moulds have a higher degreee of maturity, no tooling changeover costs, cost and time saving.
  • Manufacturing steps

    Jewellery

    Jewellery

    Benefits

    • Production of the jewellery item from metal without any casting
    • Higher density and much more uniform structure than cast parts
    • Time and cost saving thanks to a reduction in the number of manufacturing steps. No prototype or waxe model
    • Production of unique specimens or small batches of complex items of jewellery.

    Applications


    Pave ring

    • Machine: MLab cusing 200R
    • Material: yellow gold
    • Advantages: prototype and wax model is no longer required, time and cost saving thanks to a reduction in the number of manufacturing steps required with conventional manufacturing.

    Bracelet link

    • Machine: MLab cusing 200R
    • Material: stainless steel CL 20ES (1.4404)
    • Advantages: production of functionally integrated items of jewellery, bracelet link can be produced in one piece, individual segments are flexible, the lugs are already integrated, reduction in the number of manufacturing steps.
Need information